MOLYKOTE G-5008

Harmonization Code : 3403.19 | Lubricating Preparations (With 70% or More Petroleum Oils) For Automotive and Other Uses

MOLYKOTE G-5008

Main features

  • 350 V/mil Dielectric Strength
  • 2.0% Bleed at 204 deg C
  • NLGI 2-3 Silicone/PTFE Grease

Product Description

MOLYKOTE® G-5008 Dielectric Grease is a yellow-green, NLGI 2–3 silicone grease containing PTFE solid lubricant for rubber-to-ceramic and rubber-to-rubber electrical interfaces, especially automotive spark-plug boots and electrical connectors. It is designed for precise automated dispensing and can also be applied by brush or grease gun. Typical electrical data include 350 V/mil dielectric strength at 50 mil, 1.02 × 1014 ohm-cm volume resistivity at 23°C and 123 seconds mean arc resistance. Condition-specific tests also report 2.0% bleed and 1.1% evaporation after 30 hours at 204°C, plus limited SRE-NBR-28/PX volume and hardness change. Confirm material compatibility, voltage, temperature, grease quantity and dispensing settings in the intended assembly.

Key features

  • Silicone/PTFE dielectric grease: Light-consistency NLGI 2–3 formulation for electrically insulating rubber interfaces.
  • Electrical properties: Typical dielectric strength of 350 V/mil at 50 mil, volume resistivity of 1.02 × 1014 ohm-cm at 23°C and 123 seconds mean arc resistance.
  • High-temperature retention data: 2.0% bleed and 1.1% evaporation after 30 hours at 204°C.
  • Rubber test results: SRE-NBR-28/PX volume change of +0.7% and hardness change of +1 Shore A under the stated tests.
  • Low-temperature torque data: 361 gm-cm starting and 134 gm-cm running torque after 60 minutes at -20°C.
  • Controlled application: Suitable for precise automated metering, brush application or grease-gun dispensing.

Applications / Suitable for

  • Automotive spark-plug boots and rubber-to-ceramic interfaces
  • Electrical connectors using rubber boots, seals or insulating interfaces
  • Rubber-to-rubber electrical assemblies requiring dielectric, waterproof-seal and high-temperature evaluation
Product Family

MOLYKOTE G-5008

Catalog Product

Unlike other products we offer, the products listed on this page cannot currently be ordered directly from the website.

TDS, SDS & Technical Documents

Technical Specifications

No specifications available.

Additional Information

Silicone dielectric grease for rubber electrical interfaces

MOLYKOTE® G-5008 Dielectric Grease

A yellow-green, light-consistency silicone grease containing PTFE solid lubricant for rubber-to-ceramic and rubber-to-rubber electrical interfaces. Product-specific electrical, high-temperature retention, low-temperature torque, waterproof-seal and rubber-exposure data support evaluation for automotive spark-plug boots, electrical connectors and precisely metered assembly processes.

NLGI 2–3 Silicone + PTFE 350 V/mil at 50 mil Automated precision dispensing Rubber / ceramic interfaces
Approved product image showing the exact MOLYKOTE G-5008 Dielectric Grease package and label.

MOLYKOTE® G-5008 is a yellow-green silicone/PTFE dielectric grease for rubber electrical interfaces.

As supplied

Grease composition, consistency and flow properties

Grease system
Silicone + PTFE
Silicone base oil with PTFE solid lubricant in a light-consistency grease.
Consistency
NLGI 2–3
Unworked penetration is 240–280 mm/10; worked penetration is reported separately.
Dynamic viscosity
5,000 mPa·s
DIN 51810-1 at 25°C and a shear rate of 500 s-1.

Typical as-supplied data

Property Value Unit Method / condition
Color Yellow-green As supplied
NLGI consistency class 2–3 Supplier classification
Unworked penetration 240–280 mm/10 ASTM D217
Worked penetration 251 mm/10 ASTM D1403; 60 strokes, 1/2 scale
Apparent viscosity 52,000 cSt ASTM D445; -17°C
Dynamic viscosity 5,000 mPa·s DIN 51810-1; CP25, 500 s⁻¹, 25°C

Typical values are not specification limits. NLGI grade, penetration, apparent viscosity and dynamic viscosity describe different properties and should not be treated as interchangeable.

In service

Electrical, thermal and service properties

The values below are typical, condition-specific laboratory results. Electrical values retain their stated specimen, voltage, temperature and frequency context; rubber-exposure and environmental results apply only to the listed materials and tests.

Dielectric strength
350 V/mil
Typical ASTM D149 / AMS8660 result at a 50 mil specimen thickness.
Volume resistivity
1.02 × 1014 ohm-cm
Typical ASTM D257 / AMS8660 result at 23°C and 500 VDC.
High-temperature retention
2.0% bleed / 1.1% evaporation
AMS8660 results after 30 hours at 204°C.

Electrical and thermal data

Dielectric strength, resistivity, dielectric constant and dissipation factor are different electrical properties and should not be treated as interchangeable.

Property Value Unit Method / condition
Dielectric strength 350 V/mil ASTM D149 / AMS8660; 50 mil specimen
Volume resistivity 1.02 × 1014 ohm-cm ASTM D257 / AMS8660; 23°C, 500 VDC
Volume resistivity 9.60 × 1013 ohm-cm ASTM D257 / AMS8660; 177°C, 500 VDC
Arc resistance, mean 123 s ASTM D495 / AMS8660
Dielectric constant 2.60 ASTM D150 / AMS8660; 1 kHz
Dielectric constant 2.70 ASTM D150 / AMS8660; 1 MHz
Dielectric constant 2.68 ASTM D150 / AMS8660; 10 MHz
Dissipation factor 0.0074 ASTM D150 / AMS8660; 1 kHz
Dissipation factor 0.0008 ASTM D150 / AMS8660; 1 MHz
Dissipation factor 0.0010 ASTM D150 / AMS8660; 10 MHz
Thermal conductivity 0.250 W/mK ASTM D5470; 30°C
Specific heat 1.242 J/(g·°C) ASTM E2716; 50°C
Specific heat 1.333 J/(g·°C) ASTM E2716; 100°C
Specific heat 1.381 J/(g·°C) ASTM E2716; 150°C

Retention, torque, material and environmental test results

Bench-test results do not establish universal equipment life, compatibility or sealing performance outside the stated conditions.

Property Value Unit Method / condition
Bleed 2.0 % AMS8660; 30 h at 204°C
Evaporation 1.1 % AMS8660; 30 h at 204°C
SRE-NBR-28/PX volume change +0.7 % ASTM D471 / AMS8660
Durometer hardness change +1 Shore A ASTM D2240; initial hardness 80 Shore A
Low-temperature starting torque 361 gm-cm ASTM D1478; -20°C
Low-temperature running torque 134 gm-cm ASTM D1478; -20°C after 60 min
Flammability Pass Pass/Fail AMS8660
Corrosive effects on metals Pass No evidence AMS8660
Waterproof seal Pass Pass/Fail AMS8660; 25°C for 24 h

Typical values are not specification limits. Evaluate the grease in the intended electrical assembly, material combination, temperature, voltage and dispensing process before specification.

Application process

Meter and apply the grease to the intended interface

Select the dispensing method according to the assembly geometry, required grease quantity and production process. The product supports precise automated metering as well as conventional brush and grease-gun application.

Automated dispensing: The grease is designed for automated equipment where precise metering is required.
Brush application: Use a clean brush when applying the grease manually to the intended rubber or ceramic interface.
Grease-gun dispensing: A grease gun may be used where the assembly and required application quantity suit this method.
Technician or automated dispenser applying a controlled quantity of dielectric grease to a rubber spark-plug boot or electrical connector interface.

 

Storage and handling

Usable life is 60 months from the date of manufacture at ambient temperature in the original closed container. Keep containers properly labeled, use adequate ventilation, avoid strong oxidizing agents and review the current safety data and container label before handling.

Applications

Dielectric lubrication for rubber electrical interfaces

The documented uses center on rubber interfaces in electrical assemblies. Final suitability depends on the exact elastomer, ceramic or connector material, voltage, temperature, grease placement, assembly geometry and exposure conditions.

Automotive spark-plug boot installed over a ceramic spark-plug insulator.
Automotive spark-plug boots
The grease is designed for rubber-to-ceramic interfaces such as spark-plug boots. Its dielectric properties, waterproof-seal result and stated inhibition of rubber-to-ceramic bonding are relevant to assembly evaluation.
Sealed automotive or industrial electrical connector with a rubber boot or elastomer seal.
Electrical connectors
Documented applications include electrical connectors using rubber interfaces. Evaluate voltage, contact design, seal material, grease location and quantity so the insulating grease does not interfere with the intended electrical contact path.
Rubber boot, gasket or seal interface in an electrical assembly.
Rubber-to-rubber electrical interfaces
The product is also intended for rubber-to-rubber applications. The SRE-NBR-28/PX exposure results provide bounded material data, while exact elastomer grade, additives, temperature and duration still require assembly-level confirmation.
Next steps

Evaluate MOLYKOTE® G-5008 for your electrical interface

Krayden can help review the connector or spark-plug-boot design, rubber and ceramic materials, dielectric requirements, operating temperature, grease location and quantity, automated dispensing parameters, and the product data most relevant to your qualification plan.

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