EPOCAST 1617
Harmonization Code : 3506.91.90.99 | Prepared glues and other prepared adhesives, not elsewhere specified or included; products suitable for use as glues or adhesives, put up for retail sale as glues or adhesives, not exceeding a net weight of 1 kg ; Adhesives based on polymers of headings 3901 to 3913 or on rubber; Other ; Other

Main features
- Low-Density Potting Material
- Self-Extinguishing Sealing Material
- One-Hour Working Window
Product Description
EPOCAST® 1617 A/B is a two-component, low-density epoxy syntactic compound for edge sealing honeycomb structures. The mixed paste has a typical density of 0.70 g/cc and cures to an off-white, self-extinguishing material. A 100:20 resin-to-hardener mix ratio by weight and a typical 60–90 minute gel time for a 50 g mass at 25°C support manual preparation and placement. Cure options include seven days at 25°C or room-temperature gel followed by five hours at 52°C. Typical cured data include 6.9 MPa aluminum-to-aluminum lap shear and 37.9 MPa compressive strength at 25°C.
Key features
- Low-density syntactic paste: The mixed system has a typical density of 0.70 g/cc for lightweight honeycomb edge sealing.
- Practical processing window: Typical gel time is 60–90 minutes for a 50 g mass at 25°C.
- Self-extinguishing cured material: Typical compressive strength is 5,500 psi at 25°C.
Applications / Suitable for
- Edge sealing honeycomb structures.
TDS, SDS & Technical Documents
Technical Specifications
General Properties
Physical Properties
Additional Information
As-supplied / before-processing properties
Typical values for the resin, hardener and mixed system. These values are not guaranteed specifications.
| Property | Value | Unit | Method / condition |
|---|---|---|---|
| Color | 1617 A: Off-white; 1617 B: Amber; mixed: Off-white | — | Visual |
| Density | 1617 A: 0.65; 1617 B: 1.05; mixed: 0.70 | g/cc | ASTM D1622 |
| Viscosity / form | 1617 A: Paste; 1617 B: 50,000; mixed: Paste | cP | ASTM D2196; 77°F (25°C). Numerical value applies to 1617 B. |
| Mix ratio | 100:20 | Parts by weight | EPOCAST 1617 A resin:EPOCAST 1617 B hardener |
| Gel time | 60–90 | min | ASTM D2471; 50 g mass at 77°F (25°C) |
| Material temperature for mixing | Above 18 | °C | Recommended before mixing; equivalent to 65°F |
After-processing / final-state properties
Typical cured results under the stated test conditions. These values are not guaranteed specifications or universal design values.
| Property | Value | Unit | Method / condition |
|---|---|---|---|
| Cured color | Off-white | — | Visual |
| Tensile lap shear | 1,000 (6.9) | psi (MPa) | ASTM D1002; aluminum-to-aluminum; tested at 77°F (25°C) |
| Compressive strength | 5,500 (37.9) | psi (MPa) | ASTM D695; tested at 77°F (25°C) |
| Compressive modulus | 250 (1,724) | ksi (MPa) | ASTM D695; tested at 77°F (25°C) |
| Flammability | Self-extinguishing | — | Qualitative cured-material result |





















