EPOCAST 1627-2
Harmonization Code : 3506.91.90.99 | Prepared glues and other prepared adhesives, not elsewhere specified or included; products suitable for use as glues or adhesives, put up for retail sale as glues or adhesives, not exceeding a net weight of 1 kg ; Adhesives based on polymers of headings 3901 to 3913 or on rubber; Other ; Other

Main features
- Low-Thermal-Expansion Epoxy Syntactic
- Composite-Core Reinforcement Compound
- BMS 5-21 Type 2 Qualification
Product Description
EPOCAST® 1627-2 is a one-part, filled epoxy syntactic compound for fabricating and reinforcing composite structures. Supplied frozen as gray patties or in Semco cartridges, it is ready to apply after thawing and requires no weighing or mixing. The cured material combines a typical compressive strength of 30.0 ksi (207 MPa) at 77°F (25°C) with a low coefficient of thermal expansion of 11.2 × 10⁻⁶ in/in/°F (20.2 × 10⁻⁶ in/in/°C). Multiple heat-cure options support processing flexibility, and the product is qualified to BMS 5-21, Type 2.
Key features
- Ready-to-use one-part format: Applies after thawing without component weighing or mixing.
- High compressive strength: Provides a typical cured compressive strength of 30.0 ksi (207 MPa) at 77°F (25°C).
- Low thermal expansion: Features a typical coefficient of thermal expansion of 11.2 × 10⁻⁶ in/in/°F (20.2 × 10⁻⁶ in/in/°C).
TDS, SDS & Technical Documents
Technical Specifications
General Properties
Additional Information
As-supplied / before-processing properties
Values shown are typical unless otherwise noted. Cure temperature refers to the actual material temperature measured by thermocouple.
| Property | Value | Unit | Method / condition |
|---|---|---|---|
| Appearance | Gray | — | Visual; as supplied |
| Density | 1.8 | g/cm³ | ASTM D1622 |
| Extrudability | 1,000 | g/min | BMS 5-28; at 77°F (25°C) |
| Work life | 24 | hours | At 77°F (25°C) |
| Thaw time | 1.5–2 | hours | At room temperature in the original sealed bag; protect from condensing humidity |
| Typical cure cycles | 1 hour at 350°F (177°C) 6 hours at 250°F (121°C) 3–4 days at 180°F (83°C) |
— | Material temperature; heat and cool at 5–7°F (3–4°C) per minute, cooling to 150°F (66°C) or below |
After-processing / final-state properties
The following cured-material results are typical values and do not constitute guaranteed product specifications.
| Property | Value | Unit | Method / condition |
|---|---|---|---|
| Compressive strength | 30.0 (207) | ksi (MPa) | ASTM D695; at 77°F (25°C) |
| Compressive strength | 3.5 (24) | ksi (MPa) | ASTM D695; at 325°F (163°C) |
| Compressive modulus | 1,900 (13,100) | ksi (MPa) | ASTM D695; at 77°F (25°C) |
| Compressive modulus | 60.0 (414) | ksi (MPa) | ASTM D695; at 325°F (163°C) |
| Shrinkage | 0.002 | in/in | ASTM D696 |
| Coefficient of thermal expansion | 11.2 × 10⁻⁶ (20.2 × 10⁻⁶) | in/in/°F (in/in/°C) | ASTM D3386 |
| Tensile lap shear strength | 1,000 (6.9) | psi (MPa) | ASTM D1002; aluminum-to-aluminum at 77°F (25°C) |
| Tensile lap shear strength | 500 (3.4) | psi (MPa) | ASTM D1002; aluminum-to-aluminum at 325°F (163°C) |





















