LOCTITE EA 9825
Harmonization Code : 3506.91.90.99 | Prepared glues and other prepared adhesives, not elsewhere specified or included; products suitable for use as glues or adhesives, put up for retail sale as glues or adhesives, not exceeding a net weight of 1 kg ; Adhesives based on polymers of headings 3901 to 3913 or on rubber; Other ; Other

Main features
- Low-Density, One-Component Epoxy Syntactic
- Up to 350 deg F Service
- Honeycomb Composite Potting
Product Description
LOCTITE® EA 9825 AERO is a low-density, one-component epoxy syntactic for honeycomb composite parts requiring high compressive strength at temperatures up to 350°F (177°C). The paste material is suitable for localized filling and reinforcement applications where weight and cured compression performance are important. It supports cure schedules at either 250°F (121°C) or 350°F (177°C), allowing integration with different heated aerospace composite processes. Documented uses include fastener or attachment potting and reinforcement of panel edges.
Key features
- Low-density epoxy syntactic: The cured material has a typical density of 0.72 g/cc.
- High compressive strength: Supports reinforced honeycomb composite structures and localized potting applications.
- Dual cure schedules: May be cured at 250°F (121°C) or 350°F (177°C) using the documented thermal profiles.
Applications / Suitable for
- Honeycomb composite parts
- Fastener or attachment potting
- Panel-edge reinforcement
TDS, SDS & Technical Documents
Technical Specifications
General Properties
Additional Information
As-supplied / before-processing properties
Typical handling and storage properties for the one-component epoxy syntactic.
| Property | Value | Unit | Method / condition |
|---|---|---|---|
| Color | Amber | — | As supplied |
| Extrusion rate | 1,000 | g/min | At 77°F (25°C), following the documented conditioning procedure |
| Work life after thaw | 8 | hours | At 77°F (25°C) |
| Shelf life | 12 | months | Stored at 10°F (-12°C) or below |
After-processing / final-state properties
Typical cured density and compressive properties. Compression values depend on cure schedule, specimen geometry, and test temperature.
| Property | Value | Unit | Method / condition |
|---|---|---|---|
| Cured density | 0.72 | g/cc | Typical cured value |
| Compressive strength, 2% offset | 10.7 / 73.8 | ksi / MPa | ASTM D695; cured at 250°F (121°C); tested at 77°F (25°C); Test 1 specimen |
| Ultimate compressive strength | 13.3 / 91.7 | ksi / MPa | ASTM D695; cured at 250°F (121°C); tested at 77°F (25°C); Test 1 specimen |
| Ultimate compressive strength | 8.6 / 59.3 | ksi / MPa | ASTM D695; cured at 350°F (177°C); tested at 300°F (149°C); Test 1 specimen |
| Ultimate compressive strength | 7.2 / 49.7 | ksi / MPa | ASTM D695; cured at 350°F (177°C); tested at 350°F (177°C); Test 2 specimen |





















